Synthesis Winding Technologies Pvt. Ltd.


+91-80- 30282020 |
+91-80- 30282035/36



+91-80- 30282020 | +91-80- 30282035/36


Outslot Winding Machine

Outslot Winding Machine

An outslot winding machine is a specialized device used in the manufacturing of outslot windings, which are essential components in various electrical devices such as motors, generators, transformers, and more. Outslot windings are wound on the outer surface of a core or form and play a crucial role in generating electromagnetic fields and converting electrical energy into mechanical motion or vice versa. The outslot winding machine automates the process of winding wire on the outer slots of a core, ensuring precision, consistency, and efficiency in production.  

Features of Outslot Winding Machines:

Automated Outslot Winding : Outslot winding machines automate the process of winding wire on the outer slots of a core or form, ensuring uniform and precise winding.

Variable Speed Control : These machines offer adjustable speed controls to accommodate different wire types, gauges, and winding requirements.  

Tension Control : Tension control mechanisms maintain optimal wire tension during the winding process, preventing slack or wire breakage.  

Wire Guide Systems : Advanced wire guide systems help position the wire accurately on the outer slots, minimizing the risk of overlapping or misplacement.  

Programmable Parameters : Many machines allow users to program winding parameters, including wire diameter, turns count, and slot arrangements.  

Customizable Core Compatibility : These outslot winding machines can accommodate various core shapes and sizes, providing versatility in component manufacturing.  

Counters and Sensors : Outslot winding machines feature counters and sensors to track the number of windings, ensuring accuracy.  

Benefits of Outslot Winding Machines:

Precise Outslot Winding : These machines ensure accurate and consistent winding on the outer slots, resulting in high-quality outslot windings.  

Time Efficiency : Automation speeds up the winding process, enhancing overall production efficiency and reducing manufacturing time.  

Material Utilization : Accurate winding reduces material waste and optimizes resource utilization.  

Enhanced Quality Control : These machines minimize the risk of human errors, resulting in higher product quality and fewer defects.  

Applications of Outslot Winding Machines:

Electric Motors and Generators : Outslot windings are vital components in electric motors, generators, and alternators, where they generate electromagnetic fields for mechanical motion and power generation.  

Transformers : Outslot windings are used in transformers for transferring electrical energy between different voltage levels.  

Electromechanical Devices : Devices that require precise winding on the outer surface, such as actuators and rotary solenoids, benefit from the capabilities of outslot winding machines.  


In conclusion, outslot winding machines are crucial tools in the production of outslot windings, which play an essential role in various electrical devices. The automation, precision, and programmable capabilities of these machines enhance production efficiency, product quality, and customization options. Outslot winding machines contribute to the reliability and performance of various industries by delivering high-quality outslot windings that meet strict standards of accuracy and consistency.